Lukas HP Cylinders User Manual

Operating Instructions - Re-railing Technology84072376585 GBHP Cylinders(Translation of the original operating instructions)Edition 12.2011

10 5.3 Hydraulic supply 5.4 Hose linesOnly LUKAS motor pumps (or hand pumps in exceptional cases) may be used to drive the devices.If the pump uni

11For dust protection, the supplied dust protection caps must be retted.WARNING / CAUTION / ATTENTION! Some quick-disconnect couplings have special f

127. Operation 7.1 InstallationThe following must generally be observed when installing the cylinders:- Non-slip and even ground, so that the entire

13NOTE:You may need to look for a more favourable load application point!- Please ensure that the load is applied centrally to the piston rod.Positio

14 7.2 CommissioningIf several cylinders are used simultaneously, the load should be distributed as evenly as possible over all cylinders.WRONG RIGHT

157.2.2 Checking the pump unit See separate operating instructions for the corresponding unit (or hand pump).NOTE:Before working on the pump u

16 8.2 Multistage setsMultistage sets consist of:- Cylinder attachments (Fig. right, item 1),- Piston attachments (Fig. right, item 2),- Fork lev

17 2. Place the rst cylinder attachment “C” centrally on the cylinder body using the fork lever. Operation SchematicWARNING / CAUTION under

18 7. Position the second cylinder attachment “E” using the fork lever. 8. Lower the load onto this cylinder attachment.WARNING / CAUTION undernea

19Operation Schematic 11. Repeat these steps until you have either reached the desired height or until all cylinder and piston attachments have been

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209. Dismantling the device / deactivation following operationWARNING / CAUTION / ATTENTION! Before dismantling the re-railing equipment, please ensu

2110. Maintenance and serviceA visual inspection must be carried out after every use, but at least once a year. Every three years or if there is any

2211. Repairs 11.1 General pointsServicing may only be carried out by the manufacturer or personnel trained by the manufacturer and by authorised LU

23 11.2 Preventive maintenance11.2.1 Maintenance instructionsThe exterior of the device must be cleaned from time to time. In order to protect it fr

24 11.3 Repairs11.3.1 CouplingsThe couplings must be replaced if:- There is external damage,- The lock does not function correctly,- Hydraulic ui

2512. TroubleshootingTrouble Check Cause SolutionCylinder piston moves slowly or jerkily when activatedAre the hoses connected properly?Air in the hy

26Damage on the surface of the hydraulic hose linesMechanical damage or contact with aggressive agentsReplace hosesHydraulic uid leaks on the piston

27If it is not possible to rectify the malfunctions, inform an authorised LUKAS dealer or the LUKAS customer service department immediately!The addres

28 13.1 Cylinder dataLengthBH* 1 MPa = 10 bar** Required hydraulic uid quantity in the hydraulic unit for operation of the device (difference be

29LengthBH* 1 MPa = 10 bar** Required hydraulic uid quantity in the hydraulic unit for operation of the device (difference between piston and rod

3 Contents Page 1. Hazard classes 4 2. Product safety 5 3. Proper use 8 4. Device designation 9 5. Functions and performance 9 5.1 D

30 13.3 Operating and storage temperature rangesMineral oil DIN ISO 6743-4 for LUKAS hydraulic equipment and othersOil temperature range Oil code Vis

3114. EC Declaration of Conformity

LUKAS Hydraulik GmbHA unit of the IDEX CorporationWeinstrasse 39, D-91058 ErlangenPhone: (+49) 0 91 31 / 698 - 0Fax.: (+49) 0 91 31 / 698 - 394e-ma

4 Wear a helmet with face protection Wear safety gloves Wear safety shoes Proper recycling Observe principles of environmental protection Read

52. Product safetyLUKAS products are developed and manufactured to guarantee the best performance and quality when used properly.The safety of the ope

6The device is lled with a hydraulic uid. These hydraulic uids can be harmful to your health if swallowed or if their vapours are inhaled. Direct c

7The generally applicable, legal and other binding national and international regulations pertaining to the prevention of accidents and protection of

83. Proper useLUKAS-HP cylinders are especially designed for re-railing technology. In the event of de-railed rail vehicles, they are used to lift the

94. Device designation5. Functions and performance25 THP 700DesignCylinder typeCylinder variantTotal stroke in [mm]Cylinder variant: HP = High pres