Lukas ZPH 3/4 User Manual

Operating instructionsEdition 11.201084120300085 GBHand Pumps ZPH and HM(Translation of the original operating instructions)replaces 11.2009

10The hose lines are connected via quick-disconnect coupling halves (female and male) to the hydraulic pump in such a way that they cannot be reversed

11 6.3 Monocouplings Male couplingFemale couplingDust capsBefore coupling, remove dust caps, then connect male and female couplings and turn locking

12NOTE:With the LUKAS hand pump, a little idle stroke may occur when the unit is rst used in the high pressure range.However, this idle stroke in

13NOTE:To bleed connected equipment, make sure that the highest point of the connected devices are below the level of the pump.Before operating the pu

14Transport9. 8.2 Shut-down / Storage To shut down or store the pump, seal all hydraulic connections with the associated screw plugs or dust caps.A

15The equipment is subject to very high mechanical stresses. Therefore, a visual inspection needs to be made after each use, at least once per mont

16NOTE:In this test, an idle time of approximately 2 minutes needs to be observed and the hand pump needs to be reloaded to operating pressure.The res

17 10.5 Repair ATTENTION!Because LUKAS devices are designed for the highest performance, only components may be replaced that are list

1810.5.3 Removing tank for cleaning, replacing the tank or the sealsThe tank should be cleaned at least once per year in order to remove the accumula

19Removing the ZPH1/HM1 1l tank:3. Remove the nut (item E) and sealing ring situated under it (item F).4. Remove the tank, the seals (item G), the c

2

2010.5.4 CouplingsWARNING / CAUTION / ATTENTION!Couplings should not be repaired; they should be replaced with original LUKAS parts!10.5.4.1 Monocou

2110.5.4.2 Quick-disconnect couplings The quick-disconnect-couplings should be replaced if:- exterior damage is present,- the lock does not functio

22Troubleshooting11. Problem Cause RemedyConnected device does not move, moves only slowly or moves intermittently.Fluid level in the hydraulic tank t

23Connected device not reaching its limit positionFluid level in the hydraulic tank too lowAdd hydraulic uid up to max. ll level.Attention: move the

24In the case of a quick-disconnect coupling system: Leakage on the male couplingSafety valve has responded (in the decoupled state)After depressurisa

25Technical data12. Because all values are subject to tolerances, there cannot be any differences between the data of your device and the data of the

26ZPH3:ZPH 3(4l Tank) (8l Tank)L[mm] 762 762[in.] 30 30B[mm] 150 230[in.] 5.9 9.1H[mm] 231 231[in.] 9.1 9.112.1.3 Fill quantity - Usable quantityTank

2712.1.6 Change-over pressure LP - HP*) 1 [MPa] = 10 [bar]Pump type Change-over pressureZPH 1A10 [MPa]*1,450 [psi.]ZPH 318 [MPa]*2,611 [psi.]HM 110

28 12.3 Operating and storage temperature ranges Operating temperature [°C] / [°F] -20 … +55 -4 … +131Ambient temperature (device in operation)[°C] /

29EC Declaration of Conformity13.

3 Contents Page 1. Danger classes 4 2. Product safety 4 3. Proper use 7 4. Main components of the hand pump 8 5. Functional descriptio

30Notes14.

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© Copyright 2010 LUKAS Hydraulik GmbHZPH_HM_BA_GB_84120300085_1110.inddPlease properly dispose of all packing materials and removed parts.Subject to r

4 Wear helmet with face guard Wear protective gloves Wear safety shoesWe distinguish between various categories of safety instructions. The ta

5We also recommend that you get instructed by a qualied trainer in the use of the product.WARNING / CAUTION!The operating instructions for the hoses,

6Before switching on/engaging the device or while operating the device, it must be ensured that no one is endangered by the operation of the device.Ob

7WARNING / CAUTION / ATTENTION!The device is specied exclusively for the purpose represented in the operating instructions (see Chapter

8Main components of the hand pump4. Functional description5. All LUKAS hand pumps of this series are two-speed, i.e. they have two operating speeds:

9Connection options for hydraulic equipment6. ATTENTION!Make sure to store all plugs, screw plugs and/or dust caps in a way that prevent